What is Aluminium Gravity Casting?
Aluminium Gravity Casting is a permanent mould casting process, where the molten metal is poured from a vessel or ladle into the mould. The mould cavity fills with no force other than gravity, filling can be controlled by tilting the die. Undercuts, and cavities can be incorporated into the component form with the use of sand cores. This process gives a better surface finish than sand casting as well as better mechanical properties, both due to rapid solidification. Additionally, this process has a higher casting rate than aluminium sand casting, however, the metal moulds are a higher cost than sand. Advantages of this process include the possibility of low gas porosity, and fine grain sizes can be achieved. Compared to sand casting, this process requires less finishing and fettling and gravity die casting tends to produce a higher quality product. The Gravity die casting production method is generally less cost effective in the manufacture of tooling compared with sand casting.
Aluminium Gravity Casting material Scope.
ASMT Standard: A319, A356, A357, A413 GB Standard: ZL101, ZL101A, ZL102, ZL107 BS Standard: LM6, LM20, LM25 EN Standard: EN AC-42100, EN AC-42200, EN AC-43000, EN AC-43200, EN AC-43300, EN AC-43400, EN AC-44200, EN AC-44300, EN AC-46000, EN AC-46200
Capabilities of Aluminium Gravity Casting
Our manufacturing capacity for aluminum from 0.5 to 30 kg to various industries, especially for aluminum gravity die casting process, we use state-of-the-art casting process and secondary machining capabilities. We have offer the volume added service like powder coating, anodizing, painting, and assembly.
Capabilities of die Casting product Weight Range of die Castings: 0.5 kg - 20 kg Annual Capacity of Sand Castings: 1,000 tons - 3,000 tons Casting Tolerances: On Request or According to ISO 8062
SAIVS is a leading casting foundry in China of top-quality Aluminium Gravity Casting committed to delivering excellent quality, superior value and exceptional customer experience. SAIVS has the experience, technical expertise and quality assurance processes to consistently and reliably deliver an extensive range of precision castings with further processing.
Inspection Capabilities and quality control programs
Spectrographic and manual quantitative analysis Metallographic analysis Brinell, Rockwell and Vickers hardness inspection Mechanical property analysis Low and normal temperature impact testing Cleanliness inspection UT, MT and RT inspection APQP PPAP FMEA quality control programs Pressure Testing – up to 2000 kPa or 290 psi.
Applications of Aluminium Gravity Casting Components
pistons and valves Blowers/impellers Cams, bushing, and bearings Electronic equipment Engine blocks blowers & impellers electronic equipment machine parts mining machine parts screw nuts water jackets & crankcases Automobile parts Agricultural machines Medical equipment
Value Added Services
Heat treatment: Quenching, Tempering, Normalizing, Annealing, Carburization, Nitration Surface treatment: Anodizing, Zinc-plating, Polising, GeoMet, Zintek, Electrophoresis....etc Testing Service: Chemical Composition, Mechanical Properties, Fluorescent or Magnetic Penetration Inspections (FPI, MPI), X-rays, Ultrasonic Testing, Dynamic and Static Balancing Testing
OEM/ODM service are welcomed, we have great advantage in R&D, assembly of mechanical components, we have more than 10 engineers and technicians, with many years of experience in working with our customers worldwide for designing and testing, we are view as a reliable partner due to the level of experience and expertise offered in the development, design and commercial support for our customers’ products. Any formats of Stp, Step, Igs, Xt, AutoCAD(DXF, DWG), PDF drawing are welcomed
SUPERIOR CASTING SOLUTIONS™
Speak to one of our experts today to learn more about our custom casting solutions.