High Precision Cast Engineering Machinery Components

Product Details：

High precision cast engineering machinery components are engineering machinery components that are produced by precision casting process,

which have high dimensional accuracy, high surface finish, high strength and high toughness. 

These components are widely used in automotive, aerospace, robot, machine tool and other industries.

Six Steps Of Sand Casting

Pattern Placement: To initiate the casting process, a pattern is carefully placed within a bed of sand, giving shape to the future mold. The pattern serves as a 

template for the final metal component.

Gating System Integration: The pattern and sand are then integrated into a gating system. This system comprises channels and passages that facilitate the flow of molten metal into the mold cavity during the casting process, ensuring even distribution and proper filling.

Pattern Removal: Once the mold is set, the pattern is removed, leaving behind an impression within the sand. This step is essential for creating the negative 

space that will later be filled with molten metal.

Molten Metal Pouring: The next step involves pouring molten metal into the mold cavity. The metal is chosen based on the desired characteristics of the final 

casting. This process demands precision to achieve accurate results.

Cooling Period: After the mold cavity is filled, the molten metal is allowed to cool and solidify. This cooling period is critical as it determines the final structure 

and properties of the casting, ensuring it meets the required specifications.

sand mold Breakaway and Casting Removal: Once the metal has solidified, the sand mold is broken away, revealing the newly formed casting. Careful removal is essential to preserve the integrity of the casting and complete the process.

*For specific sand casting process, please refer to:https://www.saivs.com/blog/6-Step-of-Sand-Casting-Guide-to-Metal-Castings.html

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Material：

A356-T6  A360.0 A355,A319,A413,ALSI7MG,AlSi12,AlSi5Cu,AlSi6Cu4 Alsi10mg Casting Manufacturing: aluminium SAND CASTING Weight: 8.00 kg

CNC Machining: Available

Surface Treatment: Painting, Anodizing 、power coating，or As Per Request OEM & ODM Services: Available

Development process：

We can produce Construction Machinery sand casting aluminium Parts 210 according to customer requirements, after receiving customer samples or drawings, first evaluate the production process of the product, and carefully calculate the cost of the product, under the premise of ensuring quality, select the manufacturing process at the lowest cost. After the manufacturing process is determined, the parts that need to open the mold need to be developed in the premise, because the opening time will generally be between 30-60 days, so as not to delay the delivery time. Product engineers who need to manufacture different processes will plan and decompose 3D,2D drawings according to requirements, and formulate SOPs, while carrying out quality control, testing and inspection tool design planning work, APQP PPAP FMEA and other control plans, to ensure quality under the premise of delivery to customers on time. After the customer confirms that the product meets the requirements, it will be mass-produced.

What is aluminium alloy casting?

The casting alloy melted by adding a certain amount of other metal or non-metallic elements to pure aluminum is called a cast aluminum alloy. Cast aluminum alloy is divided into five categories: aluminum silicon (AI-si) class, aluminum copper (AI-Cu), aluminum magnesium (AI-Mg), aluminum zinc (AI-Zn) class, the use of mold modeling to form a sand internal cavity shape, the aluminum alloy through the heating method temperature control 700-740 degrees, injected into the sand type, the temperature is too high easy to burn the magnesium components inside the alloy, the temperature is too high will also make the alloy increase the amount of suction, the product is easy to produce pinholes and porosity, control the casting temperature, Casting time can improve the quality of the casting. The control of the cooling time is also a way to improve the quality of the casting. Castings can be heat treated to increase the strength of aluminum alloy materials

What kind of aluminium alloy we can do?

A356-T6  A360.0 A355,A319,A413,ALSI7MG,AlSi12,AlSi5Cu,AlSi6Cu4,Alsi10mg

What Further Processes We Can Make After Raw Castings:

Deburring & Cleaning Shot Blasting / Sand Peening Heat Treatment: Quench, Tempering Surface Treatment: Painting, Anodizing 、power coating，or As Per Request CNC Machining: Turning, Milling, Lathing, Drilling, Honing, Grinding,

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FQA：

Q: What are High Precision Cast Engineering Machinery Components?

A: High Precision Cast Engineering Machinery Components refer to meticulously crafted engineering components produced through high-precision casting 

techniques. 

These components are designed for use in various machinery applications, delivering exceptional performance and durability.

Q: What quality assurance measures are in place for these components?

A: High Precision Cast Engineering Machinery Components undergo rigorous quality control and testing procedures to comply with international and industry 

standards. 

Various tests, including dimension checks, material composition analysis, and evaluation of heat treatment effectiveness, 

are conducted during production to ensure consistent product quality and stability.

Q: Can these components be customized to meet specific requirements?

A: Yes, High Precision Cast Engineering Machinery Components can be customized based on individual customer needs. 

Tags:

High Precision Engineering Machinery Components Sand Casting

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